Description

10mm Copper Bonded Conductor Manufacturer in Bengaluru -Earthingmart

Overview – Bengaluru Conditions

Bengaluru’s soil profile is dominated by rocky strata with moderate to high resistivity (50–150 Ω-m). High rainfall during monsoons and dense IT & industrial infrastructure demand long-life, low-maintenance earthing systems.
The 10mm Copper Bonded Conductor is widely adopted for IT parks, data centers, metro infrastructure, and manufacturing facilities

Product Overview & Working Principle

What is a 10mm Copper Bonded Conductor?

A 10mm copper bonded conductor consists of a high-tensile low-carbon steel core metallurgically bonded with 99.9% pure electrolytic copper. Unlike copper-clad or coated wires, the molecular bond ensures no peeling, cracking, or galvanic separation, even under thermal cycling and fault conditions.

How It Works in Earthing Systems?

• The steel core provides mechanical strength and deep-driving capability.

• The thick copper layer ensures excellent conductivity and corrosion resistance.

• When installed in earth grids, vertical electrodes, or ring mains, it dissipates fault and lightning currents safely into soil, stabilizing touch and step potentials.

 

Technical Specifications (10mm Copper Bonded Conductor)

 

Performance & Engineering Advantages

Proven Performance in Indian Conditions of 10mm Copper Bonded Conductor

Low Earth Resistance: Optimized conductor geometry delivers reliable resistance values in 10–200 Ω-m soils.

• Corrosion Resistance: Copper layer resists chlorides (coastal belts) and acidic soils during monsoons.

• High Fault Current Capacity: Safely carries short-circuit and lightning surge currents without deformation.

• Mechanical Robustness: Steel core prevents stretching or breakage during trenching and backfilling.

Standards & Compliance

*All products supplied via EarthingMart are accompanied by test certificates, material traceability, and GST invoices.

Applications & Use Cases

IT Tech Park, Whitefield

• Project Type: Grade-A IT Tech Park (6 Towers)

• Challenge: Rocky soil, limited trench depth, strict electrical safety norms

• Solution: Ring earthing using 10mm copper bonded conductor with chemical backfill

• Result:

  • Achieved 0.8–1.0 Ω earth resistance

  • Zero corrosion issues after 3 monsoon cycles

  • Approved by third-party electrical auditor.

Why Buy from EarthingMart? (Supplier Advantage)

 

Installation & Maintenance Guidance (Best Practices)

Installation Guidelines

1. Lay conductor in trenches (minimum 600 mm depth) or as per design.

2. Use exothermic welding or approved clamps for joints—avoid loose mechanical connections.

3. Ensure proper backfill (bentonite/earthing compound) in rocky or dry soils.

4. Maintain continuous loops for ring earthing systems.

Maintenance Recommendations

• Periodic earth resistance testing (annual or pre-monsoon).

• Visual inspection of accessible joints.

• No routine replacement required due to copper-bonded construction.

 

FAQs – 10mm Copper Bonded Conductor

1. Is 10mm copper bonded conductor suitable for rocky Bengaluru soil?
Yes. It performs reliably when used with earthing compounds in rocky strata.

2. Is it accepted for IT parks and data centers?
Yes. Widely used for sensitive electronic infrastructure.

3. Can it be used for metro and rail projects?
Yes, when installed as per IS 3043 and project specifications.

4. Does EarthingMart support Bengaluru EPC projects?
Yes. Local dispatch, bulk pricing, and engineering support available.

5. What jointing method is recommended?
Exothermic welding is preferred for permanent, low-resistance joints.

7. Is it suitable for solar plants?
Yes. Widely used in utility-scale and rooftop solar projects across India.

8. Do you provide bulk pricing?
Yes. EarthingMart offers project-based bulk pricing and logistics support.

9. Is technical support available?

Yes. Dedicated earthing experts assist with design and product selection.